29 Nov 12 – Getting the rats in a row

Well it finally got here!

20121129_115729

After 3mths of stuffing around, the MP 6.1 Hemi and associated parts finally landed.

 

Here is a “to do” list – and as posts are added describing the mods and fit-up ..you can use this to estimate what you’ll need to do.

TASK Issues/Tools
Block prep  
Remove intake/ mask ports  
Remove pilot bushing Dremel or bearing puller
Clearance starter block flange Angle grinder
Check starter fitting  
Clearance block for mounts Angle Grinder
Fit engine mount adapters
 Will require clearancing and possible modification

 

Fit tensioner
 Crate motors do not come wioth tensioner
Fit idler pulley
 Crate motors do not come woiith idler pulley
Remove MAP sensor and fit to new intake  
Change T Stat Protect gasket
Fit Oil block off plate and select best oil line fittings
 Block may require some clearancing
Fit required temp sensor adapter and oil line adapters  
 Remove pilot bearing bush from back of crank
 There are different ways to do this – a pilot bearing puller is the easiest in the long run
Flexplate swap
 Use ATI – MP plate is inferior and prone to cracking
Trial flex plate to converter  
Fit flex plate  
Trial fit converter to crank Check for converter bolt clearance
Fit converter back into transmission  
   
Pan swap  
Remove factory pan  
Remove dipstick bung in pan rail  
Remove pan splash tray  
Remove pick up  
Undo stud and main cap bolt  
Fit new Main cap bolt and stud Use Torque to Yield bolts
Fit new pick up Protect O ring
Fit new dipstick or Jeep dipstick Check length to rocker cover bracket
Use Milodon gasket Check Silicon locations
Trial Fit pan Use Milodon bolts
   
Cam swap  
   
Set on TDC  
Remove coil packs / rocker covers  
Remove rocker gear / push rds Retain layout
   
Remove balancer  
Remove timing cover  
Remove timing gear  
Rotate camshaft twice to hang lifters  
   
Remove cam  
Insert new cam  
Re-fit  T chain  
degree install  
Refit timing cover  
Refit balancer  
   
Trial fit engine  
Remove brake booster  
Fit mount adapters and biscuit mounts to block  
connect engine to bellhousing  
/ check for converter clearance  
Check oil plate and line fittings for clearance  
Check for torque strap location  
Fit alternator – check for clearance on inner guard  
Trial fit intake  
Work out oil line lengths  
Get correct booster hose fitting  
Fit Intake  – secure  
Fit carb and spacer  
Fit headers  
   
Electrical  
 
Supply 12 volts switched to ECU, choose suitable earth points, and wire up ECU and tach wire to adapter  
Wire alternator using 1field terminal to reg, second field terminal to 12V Ig, add 12 gauge shunt to reduce load on ammeter  
   
Fit starter – wire up – check cranking  
Fit spark plugs  
Wire up ECU include firewall grommet  Tach line to SW and MSD adapter – Length of harness?
 Program ECU when motor is fired up  
Workshop  
Radiator brackets  
Booster bracket
 Aussie V8 Booster will not clear #8 coil pack
Electric Fans inc  sensors and wiring  
Exhaust fabrication  
Prime engine  using bottom auxiliary oil hole as this leads to pump  
Measure and fit Serpentine belt  

 

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