Well it finally got here!
After 3mths of stuffing around, the MP 6.1 Hemi and associated parts finally landed.
Here is a “to do” list – and as posts are added describing the mods and fit-up ..you can use this to estimate what you’ll need to do.
TASK | Issues/Tools |
Block prep | |
Remove intake/ mask ports | |
Remove pilot bushing | Dremel or bearing puller |
Clearance starter block flange | Angle grinder |
Check starter fitting | |
Clearance block for mounts | Angle Grinder |
Fit engine mount adapters |
Will require clearancing and possible modification
|
Fit tensioner |
Crate motors do not come wioth tensioner |
Fit idler pulley |
Crate motors do not come woiith idler pulley |
Remove MAP sensor and fit to new intake | |
Change T Stat | Protect gasket |
Fit Oil block off plate and select best oil line fittings |
Block may require some clearancing |
Fit required temp sensor adapter and oil line adapters | |
Remove pilot bearing bush from back of crank |
There are different ways to do this – a pilot bearing puller is the easiest in the long run |
Flexplate swap |
Use ATI – MP plate is inferior and prone to cracking |
Trial flex plate to converter | |
Fit flex plate | |
Trial fit converter to crank | Check for converter bolt clearance |
Fit converter back into transmission | |
Pan swap | |
Remove factory pan | |
Remove dipstick bung in pan rail | |
Remove pan splash tray | |
Remove pick up | |
Undo stud and main cap bolt | |
Fit new Main cap bolt and stud | Use Torque to Yield bolts |
Fit new pick up | Protect O ring |
Fit new dipstick or Jeep dipstick | Check length to rocker cover bracket |
Use Milodon gasket | Check Silicon locations |
Trial Fit pan | Use Milodon bolts |
Cam swap | |
Set on TDC | |
Remove coil packs / rocker covers | |
Remove rocker gear / push rds | Retain layout |
Remove balancer | |
Remove timing cover | |
Remove timing gear | |
Rotate camshaft twice to hang lifters | |
Remove cam | |
Insert new cam | |
Re-fit T chain | |
degree install | |
Refit timing cover | |
Refit balancer | |
Trial fit engine | |
Remove brake booster | |
Fit mount adapters and biscuit mounts to block | |
connect engine to bellhousing | |
/ check for converter clearance | |
Check oil plate and line fittings for clearance | |
Check for torque strap location | |
Fit alternator – check for clearance on inner guard | |
Trial fit intake | |
Work out oil line lengths | |
Get correct booster hose fitting | |
Fit Intake – secure | |
Fit carb and spacer | |
Fit headers | |
Electrical | |
Supply 12 volts switched to ECU, choose suitable earth points, and wire up ECU and tach wire to adapter | |
Wire alternator using 1field terminal to reg, second field terminal to 12V Ig, add 12 gauge shunt to reduce load on ammeter | |
Fit starter – wire up – check cranking | |
Fit spark plugs | |
Wire up ECU include firewall grommet | Tach line to SW and MSD adapter – Length of harness? |
Program ECU when motor is fired up | |
Workshop | |
Radiator brackets | |
Booster bracket |
Aussie V8 Booster will not clear #8 coil pack |
Electric Fans inc sensors and wiring | |
Exhaust fabrication | |
Prime engine using bottom auxiliary oil hole as this leads to pump | |
Measure and fit Serpentine belt |